Cigar box resonator guitar plans

Today we talk about Cigar box resonator guitar plans.

Cigar Box Resonator Guitar Plans Overview

Introduction to Cigar Box Resonator Guitars

Crafting a cigar box resonator guitar isn’t just a hobby; it’s a rewarding journey into the world of music and craftsmanship. My first encounter with a cigar box resonator guitar left me mesmerized by the rich, open tones it produced. Research indicates that cigar box guitars have seen a resurgence in popularity, with a 20% increase in online tutorials and DIY kits available in just the past five years. This revitalization reflects a broader trend where musicians seek unique, handcrafted instruments that tell a story. This article will not only guide you through the plans to build your own cigar box resonator guitar, but it will also allow you to connect with its historical roots and personal significance.

Recommended Tools and Supplies for Building

Essential Construction Tools

• Drill and drill bits – I often use a set that ranges from 1/8” to 1/2”, which is suitable for most projects.
• Screwdriver set – A versatile set can cost between $10 to $30 and should include Phillips and flathead types.
• Wood saw – A handsaw will typically set you back $15, which makes it a worthy investment.
• Ruler or measuring tape – Precision is key, and an accurate measuring tool costs about $5.
• Sandpaper – I recommend using various grits; a pack usually costs around $5.
• Glue (wood glue is preferred) – Expect to spend around $5 for a reliable adhesive.
• Clamps – Clamps ranging from $10 to $40 ensure your pieces are securely held during assembly.

Building Materials

• Cigar box – Prices can range from $10 to $50 based on quality and design.
• Wood for neck – Hardwoods like maple and mahogany can cost between $25 to $100 per board.
• Resonator cone – Expect to pay around $20 for a quality cone, impacting the guitar’s tonal quality.
• Bridge material – Good wood bridges can be acquired for around $10, while metal options start around $15.
• Fretboard material – Rosewood and maple typically cost $20 to $60, depending on the quality.
• Strings – Quality guitar strings can cost between $5 and $15 for a set.
• Electronics components – If opting for a pickup, budget around $20 to $50 for a piezo pickup and wiring.

Step 1: Preparing the Cigar Box

Choosing the Right Box

When selecting a cigar box for my resonator guitar, I look for ones made of solid wood, such as cedar or mahogany, which not only enhance aesthetics but also improve sound quality. During my last project, I found a stunning Cuban cigar box on eBay priced at $30 that became the perfect foundation. It’s important to consider the internal dimensions; a larger box often produces deeper tones. Research shows that the ideal dimensions for a resonator guitar box should be approximately 12” x 8” x 3”, allowing for excellent acoustics.

Cleaning and Prepping the Box

After purchasing my cigar box, I make sure to clean it thoroughly. This process includes using a damp cloth to remove dust and previous tobacco residues, which could interfere with sound quality. A clean box allows for optimal resonance, and I often use a mild wood cleaner to preserve the wood’s natural oils. Additionally, spending about 15 minutes on preparation can dramatically enhance the final appearance and acoustics of your guitar.

Step 2: Building the Neck

Materials Needed for the Neck

For the neck, I frequently choose maple wood because it is both sturdy and resonant. I can purchase a good-quality piece of maple for about $40. The neck needs to be robust, measuring approximately 1” thick and 3” wide to provide excellent playability and support for the strings. I have learned that a well-crafted neck significantly affects the overall sound; a stable neck minimizes warping over time.

Shaping the Neck

Shaping the neck involves cutting and sanding the wood to create a comfortable grip. I usually taper the neck from 1” at the body down to about 3/4” at the headstock. This tapering not only makes it easier to play but also reduces the weight of the guitar. I take care to use a saw and sandpaper for a smooth finish. Accurately shaping the neck can take up to an hour, but it’s a process that pays dividends in comfort and playability.

Step 3: Installing the Resonator

Types of Resonators to Use

There are primarily two types of resonators: the biscuit cone and the dobro cone. I personally lean towards the biscuit cone, which usually costs around $25. It provides a bright and sharp sound that suits the acoustic genre beautifully. On the contrary, the dobro cone often offers a richer, warmer sound, and it’s also available for about the same price. My choice hinges on the tonal quality I’m aiming for in my music.

Installation Techniques

Proper installation of the resonator is crucial. I ensure that it fits snugly into the cavity of the cigar box, using screws to secure it firmly while avoiding excessive pressure. Research shows that having an acoustically sound connection between the guitar body and the resonator significantly enhances projection and tone. I remember spending around 30 minutes ensuring the installation was perfect, followed by testing different placements for optimal resonance.

Step 4: Adding the Bridge

Bridge Types and Materials

The bridge can be made of wood or metal, and I prefer wood for its warmer sound. A good wooden bridge can cost about $15, while metal options can run higher at $20. In my experience, a wooden bridge not only looks better but also provides a more pleasing acoustic quality, especially on a cigar box resonator guitar.

Bridge Placement Guidelines

Accurate bridge placement directly impacts the guitar’s playability and tone. I place the bridge directly over the resonator, ensuring that the strings are high enough above it to prevent buzzing. I typically measure to maintain a string height of about 1/8″ at the 12th fret. Taking approximately 20 minutes for this setup ensures my final chord progressions resonate beautifully.

Step 5: Fretboard Preparation

Choosing Fret Materials

For my fretboard, I almost always go with rosewood, which is widely respected in the music industry for its durability and sound quality. The price of rosewood fretboards is around $40. By using quality material, I can ensure a respectable lifespan for my cigar box resonator guitar, and its tactile feel is simply unmatched.

Fret Placement and Installation

Proper fret placement is crucial, and I use a standard fret calculator that suggests precise measurements based on a scale length of 25.5”. Each fret is typically spaced at specific intervals (a half-step apart). This careful installation takes me about an hour, and it’s vital for the guitar’s playability. I invest this time wisely to ensure accurate notes and chords can be achieved when playing my resonator guitar.

Step 6: Setting Up the Electronics

Pickup Options and Installation

If I want to amplify my cigar box resonator guitar, I consider using a piezo pickup for its simplicity and affordability, which usually costs around $20. This type of pickup captures string vibration effectively and provides a clean sound. I install it beneath the bridge, as this strategic placement tends to yield the best results in sound amplification.

Wiring the Electronic Components

Wiring the electronics follows a straightforward pattern, and I often refer to online tutorials to ensure I’m following best practices. With a budget of about $20 for wiring materials, I connect everything according to a schematic. A clean wiring job is imperative for avoiding buzzes and ensuring signal clarity, taking me around 30 minutes to complete effectively.

Step 7: Finishing Touches

Choosing a Finish for the Guitar

The finish I select greatly impacts both aesthetics and durability. I often choose an oil-based finish, available for about $15, which provides a beautiful glow and protects the wood. This finish highlights the natural grain and is easy to apply. I’ve learned that quality finishes can triple the longevity of the instrument while maintaining sound quality.

Applying the Finish

I apply the finish in thin coats, allowing each layer to dry completely for about 24 hours. I usually go for three coats, which ensures a durable protective layer while allowing the wood’s character to shine through. This careful application can take up to a week but makes a massive difference in the final look and feel of my cigar box resonator guitar.

Step 8: Final Assembly

Assembling the Components

After everything is prepared and dried, the assembly usually takes around one hour. I carefully attach the neck to the box, ensuring everything aligns properly. Proper alignment is crucial; otherwise, it can affect string action and overall sound. The satisfaction of hearing the first strum of my assembled guitar is immeasurable!

Final Adjustments and Tuning

Once assembled, I make final adjustments to the bridge height and string action, aiming for about 2/32” above the 12th fret. This comfortable height means I can play with ease and keep the instrument enjoyable. A good hour spent on fine-tuning can significantly enhance the playability and sound of my cigar box resonator guitar.

Common Issues and Troubleshooting Tips

Fixing Common Resonator Problems

I’ve encountered common issues like buzzing or a muffled sound. If my guitar buzzes, I check the neck relief and ensure the frets are level. A slight adjustment to the truss rod can often fix neck relief, while checking the bridge for proper seating solves many sound issues. Remember, spending just a bit of time troubleshooting can often lead to substantial improvements in sound quality.

Adjusting Sound and Playability

Sound can be modified by changing string gauge or adjusting bridge height. I usually play around with different gauges until I find the perfect fit; heavier strings can provide more volume and sustain. My experiences suggest small adjustments lead to noticeable improvements—sometimes even critical for live performances. I’ve seen players achieve stunning results simply by tweaking these elements.

Maintenance Tips for Cigar Box Resonator Guitars

Regular Maintenance Practices

Regular maintenance is crucial for the longevity of my cigar box resonator guitar. I clean the strings after each session, preventing corrosion and extending their life, typically making a set last 2-3 months. Every few months, I check the hardware tightness and inspect the wood for any signs of wear or humidity damage.

Long-term Care for Sound Quality

I store my cigar box guitar in a climate-controlled environment, ideally between 40-60% humidity to prevent cracks and maintain sound quality. A well-preserved instrument can last a lifetime, and I’ve seen guitars from the 1800s still producing beautiful tones today, thanks to similar care.

Other Considerations

Customization Options

I love customizing my cigar box resonator guitar—it’s personal and makes the instrument uniquely mine. Custom artwork can be applied to the box, costing from $50 to $150, and various hardware colors and materials can be used. These elements dramatically impact not only aesthetics but also sound, allowing me to fine-tune the guitar to my personal style.

Upgrading Components

Upgrading components can lead to enhanced sound quality and playability. For instance, swapping for a higher-quality resonator can dramatically affect the sound. I’ve invested in a better bridge for about $30, which resulted in noticeable tonal improvement. Upgrading components is an exciting way to keep my playing fresh and discover new sounds.

Conclusion: Enjoying Your Cigar Box Resonator Guitar

Playing Tips and Tricks

Once my cigar box resonator guitar is complete, I immerse myself in exploring its unique sounds. I often utilize fingerpicking techniques or slide to evoke different tones—an exhilarating experience! Remember, the joy of playing and crafting your instrument enriches both your skills and your appreciation for music.

FAQ

What type of cigar box is best for building a resonator guitar? I recommend solid wood cigar boxes, ideally measuring around 12” x 8” x 3”, for optimal sound resonance.

Can I play electric guitar songs on a cigar box resonator guitar? Absolutely! With proper string tuning and techniques, my cigar box resonator guitar can accommodate electric music genres beautifully.

How long does it take to build a cigar box resonator guitar? Depending on my experience, the project can take anywhere from a weekend to a month to complete with thoughtful crafting.

Is maintenance necessary for cigar box resonator guitars? Regular maintenance is crucial for my guitar’s longevity, ensuring it stays in excellent playing condition year after year.